Birchardville Railroad
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1 - The southeast corner of the layout room with some of the benchwork in progress

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2 - A "stud finder" ensures brackets will be screwed to studs (picture taken later, but it shows the process)

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3 - Painter's masking tape on the walls marks the height for the metal L brackets, and the stud finder used to mark the stud locations

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4 - Brackets on the studs, joists on the brackets, and the edge stringers on the end of the joists. Note shims where the bracket wasn't quite a right angle!

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5 - Peninsula construction

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6 - Peninsula construction

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7 - Peninsula construction

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8 - 1 x 4 joists used where styrofoam sheets join

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9 - Construction attaching peninsula to wall brackets - it will unscrew if needed for transport someday

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10 - Fitting and gluing foam to joists

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11 - Fitting and gluing foam to joists

Model Railroad Benchwork

Benchwork Construction

The Birchardville Railroad benchwork is both L-girder and joist construction for the peninsulas and around-the-walls construction with joists on commercial 10 x 12 inch metal L brackets screwed to the wall studs on the east and south walls.

These brackets also secure the wall ends of the peninsulas in place.

The peninsulas have a leg structure with 3/8 inch diameter lag bolts in their lower end to allow for height adjustment, even though the basement floor is quite level, they allowed me to adjust for miss-calculations between the height of the peninsula sections and the L brackets on the walls.

I made the L girders for the peninsulas from (nominal) 1 x 2 inch dimensional lumber edge glued to 3 inch wide strips cut from 3/4" plywood left over from a concrete forming job. Since the larger peninsula is 10 feet long, I spliced the girder sections during their fabrication so that the joints in the two girder pieces were two feet from the opposite ends of the girders.

I thought I'd left enough room between the upper and lower levels of the layout, but found after I'd built the supports that with the 2 inch thick extruded styrofoam material, that I wanted more space between the decks. As a result, I set the joists (more 1 x 2 material) on their wide side. They're close together and not too long both between the L-girders and at the outside cantilever ends, so I don't expect bending under load.

The extruded styrofoam material is glued with a construction adhesive designed for gluing styrofoam. When glued to the joists the whole thing is quite rigid.

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Contact Info:
Name: Dan Janda
Email: birchardvilleobservatory@yahoo.com